Honors Theses

Date of Award

Spring 5-8-2026

Document Type

Undergraduate Thesis

Department

Center for Manufacturing Excellence

First Advisor

Rick Hollander

Second Advisor

Scott Kilpatrick

Relational Format

Dissertation/Thesis

Abstract

This thesis contains an overview of the design, prototyping, and manufacturing of a carbon fiber long board. The purpose of this capstone was to create a viable product for the real-world market and then determine how to manufacture it at scale with sustainable financial practices. In order to accomplish this task, engineering, accounting, and manufacturing challenges had to be overcome throughout all stages. The production process involved the carbon fiber layup, baking, water jet cutting, and assembly of the carbon fiber longboard. In order to optimize this process, continuous improvement and lean manufacturing problem solving techniques were applied. After a final analysis of the manufacturing data and financials, the team concluded that this product would be able to meet the production quantity needed to sustain the company financially; however, the market demand and competitiveness of the product remained uncertain.

Comments

My co-authors for this thesis were Julia Stradinger, Jordan Cochran, Vince Fichtel, and Rob Beebe.

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