"Exploring Manufacturing Techniques for Small-Scale Metal Fabrication a" by Henry W. Potter
 

Honors Theses

Date of Award

Spring 5-10-2025

Document Type

Undergraduate Thesis

Department

Center for Manufacturing Excellence

First Advisor

Eddie Carr

Second Advisor

Rick Hollander

Third Advisor

Jack McClurg

Relational Format

Dissertation/Thesis

Abstract

This thesis explores manufacturing techniques for small-scale metal fabrication, using a fire pit production as a case study to optimize efficiency, precision, and scalability. The study examines the challenges of small-scale manufacturing and analyzes alternative manufacturing techniques for cutting, joining, and surface finishing. Data was gathered through a case study involving the design and production of a fire pit. The manufacturing process included cutting, rolling, joining, and surface finishing. Alternative techniques, such as laser cutting and a paint sprayer, were compared to the methods used in the project. It was concluded that alternate methods offered improvements in efficiency, precision, and scalability compared to the original process. Business considerations were also made for the optimized process, including the cost implications and the decision between in-house production and outsourcing the laser cutting process. The research concluded that adopting improved techniques and outsourcing strategies enhances small-scale manufacturers’ efficiency, precision, and scalability, therefore increasing their competitiveness in the market.

Previous Versions

Apr 23 2025 (withdrawn)

Creative Commons License

Creative Commons Attribution 4.0 International License
This work is licensed under a Creative Commons Attribution 4.0 International License.

Included in

Manufacturing Commons

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