Honors Theses

Date of Award

Spring 5-9-2026

Document Type

Undergraduate Thesis

Department

Center for Manufacturing Excellence

First Advisor

Rick Hollander

Second Advisor

Scott Kilpatrick

Third Advisor

John Samonds

Relational Format

Thesis

Abstract

This thesis contains an overview of the design, prototyping, and manufacturing of a carbon fiber long board. The purpose of this capstone was to create a viable product for the real-world market and then determine how to manufacture it at scale with sustainable financial practices. In order to accomplish this task, engineering, accounting, and manufacturing challenges had to be overcome throughout all stages. The production process involved the carbon fiber layup, baking, water jet cutting, and assembly of the carbon fiber longboard. In order to optimize this process, continuous improvement and lean manufacturing problem solving techniques were applied. After a final analysis of the manufacturing data and financials, the team concluded that this product would be able to meet the production quantity needed to sustain the company financially; however, the market demand and competitiveness of the product remained uncertain.

Comments

This was a group project, but this individual submission is for myself, Vince Fichtel. My other group members names are Rob Beebe, Jordan Cochran, Sallie Abernathy, Jacob Williams, Lilian Henry, Julia Stradinger, and Shawn McRight. Not all of these group members are in the Honors College, but those who are will also submit this thesis. I do not claim to have accomplished this project my myself, as this would not have been possible without everyone's collaboration.

Creative Commons License

Creative Commons Attribution 4.0 International License
This work is licensed under a Creative Commons Attribution 4.0 International License.

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